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OUR PARTNER
Hankook Carbon
About Hankook Carbon
Hankook Carbon produces high-strength, high-modulus carbon prepregs and insulation panels for LNG carriers.
Customer Needs
Establish a system to monitor production process data in real-time and track quality causes in case of product defects.
Customer's Pain Points
01
Quality
deviations
Unable to analyze the exact cause of quality issues; manual adjustments are based on the judgment of on-site workers, leading to quality deviations due to differences in worker proficiency.
02
Collect data
manually
Process measurement data, production data, and quality information are not linked, so individual data must be collected and analyzed manually.
Solution
Collect data from each process by purchasing software, securing the PLC address map with engineer support, installing additional vibration sensors, etc., and saving them in the Machbase TSDB.
Configure a quality maintenance monitoring system linked to facility status by synchronizing the sensor information stored in the Machbase TSDB with the product quality information data stored in the RDBMS in real-time.
Result of Application
01
Quality-related
monitoring and analysis
Monitoring and analysis of production and quality linked with information for monitoring production facilities and measuring product quality, enabling history tracking of equipment abnormalities or deviations from standards.
02
Reduce time for
inspections
Production Department: Reduced time required for process setting
and facility inspection, secured data required for quality control in the
process. Quality Department: Quality improvement and cost
reduction by analyzing the cause of defects.
03
Reduce costs by
reducing defects
Quantitative Effects: Reduced lead time for manufacturing
preparation and shipment (60-70%), cost savings due to reduced
product defects (50-60%).
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